Technologies

Process Optimization APP

Thermal power industry

Process and energy consumption optimization in the thermoelectric industry

Deeply involving AI in key industrial processes, targeting high energy consuming industries such as steel, thermoelectric, non-ferrous metallurgy, and new chemical materials, from process control to energy management, enabling process parameters to move from manual judgment to model decision-making, achieving systematic consumption reduction, quality stability, and efficiency improvement

Factory level control

Coordinate the coordinated operation of multiple boilers from the perspective of the entire plant, based on real-time load demand and equipment status, to achieve the overall optimal energy utilization efficiency of the entire plant

When multiple boilers run in parallel, unreasonable load distribution leads to some boilers operating in low efficiency intervals for a long time, making it difficult to improve overall energy utilization efficiency. Based on real-time electricity prices and heating user load demands, combined with intelligent scheduling algorithms, multi boiler collaborative optimization operation is achieved. According to the boiler efficiency curve and real-time operating status, the load of each boiler is dynamically allocated to avoid single boiler overload or inefficient operation, and improve the overall operating efficiency of the whole plant

Core competency

Dynamic allocation of multi boiler loads

Real time electricity price response scheduling

Collaborative control of heating loads

Coordination of multiple furnaces throughout the factory and deep peak shaving regulation of the units

Single furnace control

Focusing on precise control of the four major circuits of combustion, steam water, air and smoke, and thermal efficiency of a single boiler, each circuit moves from independent regulation to collaborative optimization driven by models, achieving continuous improvement in the overall operating efficiency of the boiler

Based on boiler combustion data modeling and machine learning algorithms, real-time prediction and dynamic optimization of combustion status are achieved, realizing intelligent collaborative control of combustion intensity, air coal ratio, and load changes, reducing fuel consumption and improving combustion efficiency.

Core competency

Combustion state perception

Fuel characteristic soft sensing

Efficiency and emission optimization

Combustion intensity matching

Through multi parameter fusion modeling and five impulse control strategy, the steam drum water level and steam flow rate are synergistically adjusted to achieve stable control of the steam water system under rapidly changing load conditions, ensuring the safe and stable operation of the boiler.

Core competency

Load change feedforward regulation

High dynamic condition stability control

Five impulse water level control model

False water level identification and suppression

Based on the gas balance model and the closed-loop control model of exhaust temperature, the collaborative optimization of air supply, induced draft, and exhaust processes is carried out to achieve stable control of furnace negative pressure and continuous reduction of exhaust heat loss.

Core competency

Furnace gas balance control

Furnace negative pressure prediction control

Coordinated optimization of exhaust gas temperature

Online identification of fan characteristics

Establish a furnace condition prediction model based on historical operating data, continuously improve the thermal efficiency of boiler operation through key variable identification and parameter optimization, and achieve long-term stable operation of the boiler in the high-efficiency range.

Core competency

Key influencing variables Intelligent recognition

Furnace condition simulation modeling and operation trend prediction

Parameter optimization based on forward thermal equilibrium

Advanced process control achieves stable operation

Establish a standardized control system for unit start-up, grid connection, load increase, load decrease, disconnection, shutdown, turning and auxiliary machine shutdown, reduce manual step-by-step operations, and improve the consistency and traceability of the start stop process. Through functional group sequential control, breakpoint confirmation, abnormal pause, and independent security monitoring, the system can improve the level of low personnel on duty while ensuring effective security protection.

Core competency

Start intelligent sequential control

Shutdown intelligent sequential control

Abnormal interlocking, breakpoint, and safety monitoring

01/01
Intelligent optimization control of boiler combustion circuit
Intelligent optimization control of boiler steam water circuit
Intelligent optimization control of boiler air and smoke circuit
Intelligent optimization control of boiler thermal efficiency
APS unit start stop control

Environmental regulation

Focusing on the two major environmental compliance links of desulfurization and denitrification, AI optimized control replaces manual adjustment, accurately matches treatment needs, and reduces chemical and energy consumption while ensuring stable emissions meet standards

The fluctuation of flue gas concentration at the inlet is frequent, and the manual adjustment of slurry supply lags behind, resulting in unstable desulfurization efficiency and prominent problems of excessive consumption of chemicals. The system is based on a multivariate prediction model and a feedforward feedback composite control strategy to intelligently optimize the pulp making, pulp supply, and absorption tower operation processes, achieving stable desulfurization efficiency and continuous reduction of chemical consumption.

Core competency

Intelligent preparation control of lime slurry

Intelligent optimization control of slurry supply

Coordinated optimization of absorption tower operation

Multi variable prediction and interlock protection

The amount of ammonia injection is difficult to accurately match in real-time based on the concentration of flue gas. Excessive ammonia injection poses a risk of ammonia escape, while insufficient ammonia injection leads to excessive emissions. The stable control of SCR systems under complex operating conditions relies on human experience for a long time. The system is based on an AI prediction model and a multivariable collaborative control algorithm to intelligently optimize the SCR flue gas temperature, ammonia injection rate, and GGH operating status, achieving collaborative optimization of denitrification efficiency, operational stability, and ammonia consumption.

Core competency

Intelligent prediction and control of SCR flue gas temperature

Intelligent optimization control of ammonia injection amount

GGH intelligent soot blowing optimization

Multi variable collaborative optimization control

01/01
Intelligent optimization control of boiler desulfurization
Intelligent optimization control of boiler denitrification

customer value

From single furnace optimization to whole plant coordination, helping thermal power enterprises achieve continuous improvement in the three core dimensions of consumption reduction, compliance, and stable supply
Systematically reduce fuel costs
Continuous optimization of the combustion circuit, precise matching of wind coal ratio, and fuel consumption per kilowatt hour of electricity drop from the source
Proactively respond to peak and valley electricity prices
Multi furnace coordinated scheduling combined with real-time electricity price dynamic adjustment operation strategy effectively reduces electricity costs during peak hours
Stable and reliable heating and power supply
Collaborative optimization of steam water, air and smoke circuits to reduce the risk of heating interruption and shutdown caused by fluctuations in operating conditions
Environmental compliance risks are controllable
Accurate control of desulfurization and denitrification, stable and compliant emissions, effectively avoiding the risk of exceeding standards while reducing chemical consumption
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