Industries

New Energy

Smart Manufacturing Solutions for New Energy Production

AIMS provides integrated smart manufacturing solutions for lithium battery, photovoltaic and energy storage production. By connecting automated warehousing, production logistics, manufacturing operations and process optimization, AIMS helps new energy manufacturers improve throughput, flexibility and operational stability.

Core coverage capability:

Intelligent storage of multi-morphological raw materialsAutomated transfer in a clean environmentCollaborative logistics scheduling across all production sections

The challenges currently faced by the new energy industry

New energy power battery

New energy power battery

New energy power battery

The production process chain is long, the production cycle is uneven, and there is a serious backlog of semi-finished products. 

The high and low temperature storage facilities have large capacity and frequent turnover, but the efficiency of manual scheduling is low. 

The efficiency of sorting and warehousing after chemical composition is low, and the inventory status of finished products is not transparent 

The production cycle of the battery cell warehouse is out of sync with that of the module production line, resulting in material shortage and frequent line stoppages. 

The delivery rhythm of the extreme roll is very strict, but the manual feeding process is slow, and the equipment frequently stops due to material shortage. 

The storage conditions for powder materials, foil materials and structural components are complex, making unified management difficult and the accuracy rate of material preparation low.

Photovoltaic industry

Photovoltaic industry

Photovoltaic industry

There are numerous specifications for silicon materials, silicon wafers, and component materials, complex warehouse management, and low material preparation efficiency

Frequent circulation of silicon materials, silicon rods, and silicon wafers results in low efficiency of logistics coordination within the factory

Multi process continuous production, difficult to coordinate logistics distribution and production pace

The supply of materials at the line-side is not timely, the efficiency of manual distribution is low, and the risk of waiting for materials is high

The working conditions of the polycrystalline silicon reduction furnace fluctuate greatly, and the process control relies on manual experience

Energy consumption and process parameters are difficult to dynamically optimize, and product quality consistency is difficult to ensure

New energy power battery

New energy power battery

New energy power battery

The production process chain is long, the production cycle is uneven, and there is a serious backlog of semi-finished products. 

The high and low temperature storage facilities have large capacity and frequent turnover, but the efficiency of manual scheduling is low. 

The efficiency of sorting and warehousing after chemical composition is low, and the inventory status of finished products is not transparent 

The production cycle of the battery cell warehouse is out of sync with that of the module production line, resulting in material shortage and frequent line stoppages. 

The delivery rhythm of the extreme roll is very strict, but the manual feeding process is slow, and the equipment frequently stops due to material shortage. 

The storage conditions for powder materials, foil materials and structural components are complex, making unified management difficult and the accuracy rate of material preparation low.

Photovoltaic industry

Photovoltaic industry

Photovoltaic industry

There are numerous specifications for silicon materials, silicon wafers, and component materials, complex warehouse management, and low material preparation efficiency

Frequent circulation of silicon materials, silicon rods, and silicon wafers results in low efficiency of logistics coordination within the factory

Multi process continuous production, difficult to coordinate logistics distribution and production pace

The supply of materials at the line-side is not timely, the efficiency of manual distribution is low, and the risk of waiting for materials is high

The working conditions of the polycrystalline silicon reduction furnace fluctuate greatly, and the process control relies on manual experience

Energy consumption and process parameters are difficult to dynamically optimize, and product quality consistency is difficult to ensure

Covering two core scenarios of internal logistics and process optimization in the new energy industry

Build a collaborative system of logistics automation, industrial software, and AI optimization around warehousing logistics, workshop logistics, and key production processes to achieve efficient material flow, continuous process optimization, and energy consumption reduction, comprehensively improving the level of intelligent manufacturing operations.

Intralogistics

Warehouse Logistics
  • Intelligent powder storage (lithium battery ton pack)
  • Intelligent foil storage (lithium battery wooden box)
  • Intelligent storage of structural components (lithium battery auxiliary materials)
  • Large/Small Extreme Roll Intelligent Storage (Lithium Battery)
  • Intelligent storage of finished battery cells (lithium batteries)
  • Intelligent warehousing and logistics (photovoltaic polycrystalline silicon finished product warehouse)
  • Intelligent warehousing and logistics (photovoltaic group building)
  • Intelligent warehousing and logistics (photovoltaic raw materials and auxiliary materials heterojunction)
  • Temporary storage warehouse (photovoltaic silicon material)
  • WMS Warehouse Management System
Intelligent powder storage (lithium battery ton pack)
Intelligent foil storage (lithium battery wooden box)
Intelligent storage of structural components (lithium battery auxiliary materials)
Large/Small Extreme Roll Intelligent Storage (Lithium Battery)
Intelligent storage of finished battery cells (lithium batteries)
Intelligent warehousing and logistics (photovoltaic polycrystalline silicon finished product warehouse)
Intelligent warehousing and logistics (photovoltaic group building)
Intelligent warehousing and logistics (photovoltaic raw materials and auxiliary materials heterojunction)
Temporary storage warehouse (photovoltaic silicon material)
WMS Warehouse Management System
Shop Floor Logistics
  • Workshop material handling (lithium batteries)
  • Automatic transfer between processes (photovoltaic silicon material customized AGV)
  • Workshop material transfer (photovoltaic explosion-proof/clean AGV)
Workshop material handling (lithium batteries)
Automatic transfer between processes (photovoltaic silicon material customized AGV)
Workshop material transfer (photovoltaic explosion-proof/clean AGV)

Process Optimization

core competency

Multi-objective optimization evaluation model 

Static model

Dynamic model

Polycrystalline silicon reduction furnace control system

Drive the manufacturing end to reduce costs and increase efficiency, and create a digital benchmark factory

Promote the transition of the new energy industry from manual led to intelligent operation, achieving cost reduction, efficiency improvement, and stable delivery

The yield rate is more stable

Automated transfer of clean rooms replaces manual handling, reducing yield loss caused by pollution from the source

more efficient

OHT / AGV precise distribution, eliminating downtime caused by extremely long rolls and waiting between processes

Faster turnover

Intelligent scheduling between cache processes, with full visibility of the status of work in progress, significantly improving storage capacity utilization

Stronger collaboration

Unified logistics scheduling for the entire production section, smooth connection between the chemical and modular PACK production lines

Better cost

Reduce the input of manual handling, decrease the occupation of work-in-progress inventory and the loss caused by logistics scheduling.

Industry practice and achievement verification

Demonstrate the application practice and implementation results of the solution in the New Energy
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