Technologies

Process Optimization APP

Optimization of Process and Energy Consumption Driven by Artificial Intelligence

By deeply integrating AI into key industrial processes, targeting high-energy-consuming industries such as steel, thermal power, non-ferrous metallurgy, and chemical new materials, from process control to energy management, it enables the process parameters to shift from manual judgment to model-based decision-making, achieving systematic energy reduction, stable quality, and efficiency improvement. 

Steel Industry

Through the five major processes of ironmaking, ironmaking, steelmaking, steel rolling, and power generation, with intelligent furnace systems as the core, covering nearly 80% of various industrial kilns, it helps steel enterprises achieve systematic reduction of energy consumption in key processes and stable and controllable production processes.

Before Iron

Main products

Intelligent furnace system for pellet chain loop

Intelligent sintering whole process control system

Intelligent control system for desulfurization and denitrification

Intelligent furnace system for coal injection flue gas furnace

Lime rotary kiln intelligent stoker system

Iron Smelting

Main products

Intelligent Stove System for Blast Furnace Hot Blast Stove

Steelmaking

Main products

LF Refining Furnace Intelligent Stove System

VD Vacuum Furnace Intelligent Stove System

Ladle Furnace Intelligent Scheduling Optimization System

Steel Rolling

Main products

Intelligent stoker system for steel rolling heating furnace

Power

Main products

Intelligent boiler operator system for power plant gas boilers

01/01
Before Iron
Iron Smelting
Steelmaking
Steel Rolling
Power

Thermal Power Industry

Extending from single furnace combustion optimization to coordinated control of multiple furnaces throughout the plant, covering the entire combustion, steam water, air and smoke, desulfurization and denitrification circuits, helping thermal power enterprises reduce fuel consumption, stabilize emissions and meet standards, and achieve continuous improvement in overall operational efficiency.

Factory Level Control

Main products

Coordination of multiple furnaces throughout the factory and deep peak shaving regulation of the units

Single Furnace Regulation

Main products

Intelligent optimization control of boiler combustion circuit;

Intelligent optimization control of boiler steam water circuit 

Intelligent optimization control of boiler air and smoke circuit 

Intelligent optimization control of boiler thermal efficiency

APS unit start stop control

Environmental Regulation

Main products

Intelligent optimization control of boiler desulfurization 

Intelligent optimization control of boiler denitrification

01/01
Factory Level Control
Single Furnace Regulation
Environmental Regulation

Nonferrous Metallurgical Industry

By using deep learning algorithms to drive precise control of the five core parameters of electrolyte temperature, composition, additives, current, and residual electrode rate, the copper electrolysis process that has long relied on manual experience is transformed into model autonomous decision-making, achieving a reduction in electricity consumption per ton of copper and a stable improvement in cathode copper quality.

Copper Electrolysis Intelligent Control System

Using AI+big data technology to optimize and control the overall production of electrolytic copper, intelligent control of the five core process parameters of electrolyte temperature, composition, additives, current, and residual electrode rate is achieved through deep learning algorithms, completing the transformation of production decision-making from operational experience to model driven, achieving continuous reduction of copper consumption per ton and stable improvement of cathode copper quality.

Core competency

Electrolyte temperature control

Composition control

Additive control

Current control

Residual electrode rate control

Multimodal control

Peak shifting control

Intelligent safety control

Copper Electrolysis Intelligent Control System

New Chemical Materials

By utilizing machine learning, reinforcement learning, and deep learning models to collaboratively optimize four key indicators: power consumption, density, deposition rate, and primary conversion rate, we aim to significantly reduce production costs while ensuring product quality.

Polycrystalline Silicon Reduction Furnace Control System

From engineer experience driven to data model driven. The intelligent control system for polycrystalline silicon reduction furnace adopts the "; Data+Model+Application; The framework integrates machine learning, reinforcement learning, deep learning, and advanced control technologies. Through the collaborative operation of multi-objective optimization evaluation models, static models, and dynamic models, the four key indicators of power consumption, density rate, deposition rate, and primary conversion rate are comprehensively optimized to effectively reduce production costs while ensuring product quality.

Core competency

Multi objective optimization evaluation model:

Static model 

Dynamic model

Polycrystalline Silicon Reduction Furnace Control System

Customer Value

Replacing manual experience with AI, driving high energy consumption processes from extensive control to precise optimization, and helping enterprises achieve quantifiable continuous improvement in reducing consumption, improving quality, and stabilizing production
Continuous reduction in energy consumption

Continuous reduction in energy consumption

The systematic reduction of fuel and electricity consumption in key processes directly compresses production and operation costs
Product quality improved steadily

Product quality improved steadily

The core parameters are precisely controlled by the model, significantly enhancing product consistency
Automation has increased dramatically

Automation has increased dramatically

Production decisions are taken by AI, and operators are liberated from relying on subjective judgments.
The production process is stable and controllable.

The production process is stable and controllable.

Exceptional real-time perception and automatic response, significant improvement in the stability of key process operations
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