Industries

Power Equipment

Intelligent Logistics and Smart Manufacturing Solutions for Power Equipment Manufacturing

AIMS helps power equipment manufacturers improve the coordination of heavy components, complex assembly, testing and production execution. The solution integrates intralogistics, flexible assembly, intelligent workstations, quality traceability and digital manufacturing systems for more stable and scalable operations.

Core coverage capability:

Intelligent internal logisticsFlexible assembly and intelligent workstationDigital control of the entire manufacturing processCollaboration in the manufacturing of heavy-duty and large-scale equipmentInspection and quality assurance system

The current challenges faced by power equipment enterprises

Transformer Manufacturing

Transformer Manufacturing

Transformer Manufacturing

Core components such as iron cores and coils have large volumes and high precision requirements

Switchgear Manufacturing

Switchgear Manufacturing

Switchgear Manufacturing

Multiple types and specifications are produced simultaneously, and the assembly process is complex. 

The assembly and wiring processes involve high labor intensity. 

The materials at the line-side are frequently changed, which makes it prone to errors and omissions. 

The difficulty in the assembly process and the collection of quality data

EV Charger Manufacturing

EV Charger Manufacturing

EV Charger Manufacturing

Multiple product models, fast beat, test process concentration 

Aging, safety regulations, and functional testing consume a significant amount of space. 

The degree of automation in pile body assembly is insufficient. 

Production and testing are highly dependent on manual labor.

Energy Storage

Energy Storage

Energy Storage

The PACK and the entire machine are large in size and heavy in weight 

The requirements for transportation and assembly are extremely high. 

The PACK stack and installation efficiency limit production capacity. 

The charging and discharging detection cycle is long and the coordination is difficult.

Transformer Manufacturing

Transformer Manufacturing

Transformer Manufacturing

Core components such as iron cores and coils have large volumes and high precision requirements

Switchgear Manufacturing

Switchgear Manufacturing

Switchgear Manufacturing

Multiple types and specifications are produced simultaneously, and the assembly process is complex. 

The assembly and wiring processes involve high labor intensity. 

The materials at the line-side are frequently changed, which makes it prone to errors and omissions. 

The difficulty in the assembly process and the collection of quality data

EV Charger Manufacturing

EV Charger Manufacturing

EV Charger Manufacturing

Multiple product models, fast beat, test process concentration 

Aging, safety regulations, and functional testing consume a significant amount of space. 

The degree of automation in pile body assembly is insufficient. 

Production and testing are highly dependent on manual labor.

Energy Storage

Energy Storage

Energy Storage

The PACK and the entire machine are large in size and heavy in weight 

The requirements for transportation and assembly are extremely high. 

The PACK stack and installation efficiency limit production capacity. 

The charging and discharging detection cycle is long and the coordination is difficult.

A full scenario solution covering internal logistics, intelligent assembly, and quality control for inspection and testing

Build an integrated solution covering internal logistics, assembly execution, inspection and testing, and production control around the flow of heavy-duty materials and complex assembly processes, achieving efficient collaboration and stable operation from raw materials to finished product delivery

Intralogistics

Intralogistics
  • Wire warehouse (transformer)
  • Foil material warehouse (transformer)
  • Coil warehouse (transformer)
  • Mold warehouse (transformer)
  • Column material warehouse (transformer)
  • Sheet material / sheet metal warehouse (complete cabinet)
  • Aging warehouse (charging station)
  • Heavy load AGV/RGV (transformer/energy storage - up to 30T)
  • Raw material warehouse/component warehouse
  • Automatic transfer of materials between processes
  • WMS Warehouse Management System
  • WCS Warehouse Scheduling System
Wire warehouse (transformer)
Foil material warehouse (transformer)
Coil warehouse (transformer)
Mold warehouse (transformer)
Column material warehouse (transformer)
Sheet material / sheet metal warehouse (complete cabinet)
Aging warehouse (charging station)
Heavy load AGV/RGV (transformer/energy storage - up to 30T)
Raw material warehouse/component warehouse
Automatic transfer of materials between processes
WMS Warehouse Management System
WCS Warehouse Scheduling System

Assembly & Smart Workstations

Assembly & Smart Workstations
  • Transformer assembly line (Transformer - dry-type transformer)
  • Transformer assembly line (transformer oil transformer)
  • Pouring solidification line (transformer oil transformer)
  • Robot pressing workstation (transformer)
  • Robot polishing workstation (transformer)
  • Robot automatic assembly station (complete set of cabinets)
  • Cabinet flexible assembly line (charging station)
  • Fully automatic aging test (charging station)
Transformer assembly line (Transformer - dry-type transformer)
Transformer assembly line (transformer oil transformer)
Pouring solidification line (transformer oil transformer)
Robot pressing workstation (transformer)
Robot polishing workstation (transformer)
Robot automatic assembly station (complete set of cabinets)
Cabinet flexible assembly line (charging station)
Fully automatic aging test (charging station)

Testing & QA

Testing & QA
  • Coil shape detection system (transformer)
  • Aging testing system (charging station)
Coil shape detection system (transformer)
Aging testing system (charging station)

Digital Manufacturing

Digital Manufacturing
  • APS scheduling and scheduling system
  • MES Manufacturing Execution System
  • Intelligent balancing system
APS scheduling and scheduling system
MES Manufacturing Execution System
Intelligent balancing system

Collaborative upgrade of the entire process from heavy-duty component storage to complete machine delivery

Promote the shift of the power equipment industry from manual led to intelligent operation, achieving cost reduction, efficiency improvement, and stable delivery.

Higher efficiency

Breakthrough the bottleneck of workshop space and significantly improve the turnover rate of heavy materials

More stable quality

Integrating AI and precision machining to ensure absolute consistency of core components

Faster response time

Deploy highly adaptable flexible lines to achieve agile changeover of multiple types of orders

More transparent control

Integrate manufacturing and testing systems to achieve visual traceability of the entire process of work in progress

Industry practice and achievement verification

Demonstrate the application practice and implementation results of the solution in the Power Equipment
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