Digitization empowers TBEA to create a benchmark factory for intelligent manufacturing

Power EquipmentFully intelligent throughout the entire processBenchmark factory of intelligent manufacturing

Project Background

TBEA is a service provider that provides systematic solutions for the global energy industry, forming four strategic emerging industry clusters in China based on energy, including high-end manufacturing of power transmission and transformation, new energy, new materials, and energy. Successfully established three major listed companies: TBEA, Xinjiang Zhonghe, and New Special Energy. The comprehensive strength of the group company ranks 228th in the world's top 500 machinery companies, 277th in China's top 500 enterprise companies, and 9th in China's top 100 machinery companies. The company's brand value is 50.216 billion yuan, ranking 47th in China's top 500 most valuable brands.
Tianjin Tebian Electric Transformer Co., Ltd. is a joint venture between Tebian Electric and Tianjin Baili Electric, restructured and established. It was founded in 1952 and has a development history of more than 60 years. It is one of the earliest enterprises in China engaged in the manufacturing of energy-saving and environmentally friendly transformers.


Project Introduction

Tianjin TBEA has comprehensively applied digital technology to create an intelligent manufacturing solution that covers intelligent warehousing, intelligent scheduling, and intelligent handling, achieving full process intelligence from production to logistics. Combined with automation systems such as transformer shape detection, heavy-duty assembly line, robot polishing and pressing, it significantly improves production efficiency and quality control, setting a benchmark for the intelligent manufacturing industry.


Solutions & Products

  • Intelligent vertical warehouse (foil, wire, semi-finished, finished products)

  • Intelligent loading and unloading

  • Workshop distribution/process transfer

  • MES  Production Execution System

  • WMS  Warehouse Management System

  • uRMS  Scheduling system

  • Intelligent iron core nesting algorithm

  • Transformer coil shape detection system

  • Automatic recovery system for transformer hollow line shaft

  • Transformer robot press fitting/polishing workstation

Customer value

  • 50%
    Production cycle improvement
  • 30%
    Production efficiency improvement
  • 30%
    capacity increase
  • 20%
    Increase in turnover rate

Application Scenarios

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