Solutions

Process Optimization

Make the process control more stable and achieve sustainable optimization of energy consumption.

Relying on the AIMS-MOS manufacturing operation intelligent platform, a system is constructed for optimizing key production processes with high energy consumption and significant fluctuations. The system conducts in-depth learning and modeling of historical and real-time operational data to extract the optimal process control strategies from the best production cycles. It combines mechanism models and intelligent algorithms to achieve real-time optimization and dynamic adjustment of key parameters. While reducing reliance on manual experience, it continuously enhances production stability and energy utilization efficiency, promoting the transformation of process control from "experience-driven" to "AI-driven".

Core values:

AI-driven optimizationStable production operationReduce unit energy consumptionSupport continuous evolution

AI driven optimal control and self-learning mechanism

By continuously learning and optimizing historical and real-time data through AI models, an intelligent control system with self evolving capabilities is constructed to upgrade process control from experience dependence to data-driven intelligence
AI driven optimal control and self-learning mechanism
  • Optimal process curve AI extraction

    Based on historical operational data, identify the optimal production cycle through machine learning and automatically generate control curves that are superior to manual experience
  • Real time AI decision-making and parameter optimization

    Real time calculation and optimal decision-making of key parameters such as temperature, flow rate, and current by combining mechanism models and AI algorithms
  • Online closed-loop learning and optimization

    By continuously providing feedback through running data, AI models dynamically adjust control strategies to achieve continuous optimization of control effects
  • Adaptive capability for complex working conditions

    Faced with fluctuations in raw materials, furnace conditions, and load changes, the AI model automatically adjusts the control logic to ensure stable operation

Stable operation and energy consumption optimization capability for key process flows

Covering key high-energy consumption processes across multiple industries, achieving stable production and energy optimization through data-driven and intelligent control

steel industry

Business Scope

It runs through the five major processes of ironmaking, ironmaking, steelmaking, steel rolling and power generation, with the intelligent furnace operating system as the core, covering nearly 80% of all types of industrial kilns.

Goal

Stabilize the production rhythm and reduce fuel consumption

ability

Stable combustion process and key temperature range 

Collaboratively optimize key parameters such as gas, air and temperature 

Deal with the disturbances caused by fluctuations in raw materials and changes in furnace conditions 

Continuously optimize energy consumption levels under different production rhythms

solve problems

Manual adjustment is highly dependent on human intervention and the control is unstable. 

The furnace temperature fluctuates greatly, which affects the product quality. 

High energy consumption and difficult to continuously optimize 

Lag in control strategy under changing operating conditions

steel industry

Nonferrous metallurgy

Business Scope

Electrochemical production such as copper electrolysis

Goal

Improve electrolysis efficiency and reduce unit electricity consumption

core competency

Stabilize the current and voltage states during the electrolysis process

Optimize current efficiency and electrolysis reaction process

Address the fluctuation effects caused by changes in working conditions

Reduce unit power consumption while ensuring quality

solve problems

The control of current and voltage depends on experience 

The electrolysis efficiency fluctuates greatly. 

High unit power consumption 

It is difficult to continuously optimize the process parameters.

Nonferrous metallurgy

New Chemical Materials

Business Scope

Reaction processes such as polycrystalline silicon reduction furnace

Goal

Improve reaction efficiency, reduce energy consumption and fluctuations

core competency

Stable reduction reaction process and key parameter range

Synergistic adjustment of multivariate parameters to improve reaction efficiency

Coping with the impact of changes in raw material and equipment status

Achieving dynamic balance between output and energy consumption

solve problems

Large process fluctuations and poor product consistency

High energy consumption and unclear optimization space

Parameter adjustment relies on manual experience

Multi variable coupling is difficult to accurately control

New Chemical Materials

Thermoelectric power

Business Scope

Power systems such as gas (natural circulation/DC) boilers, coal-fired (natural circulation/DC) boilers, circulating fluidized bed boilers, etc

Goal

Improve combustion efficiency and operational stability

core competency

Coordinated optimization and scheduling control of boilers throughout the plant

Adaptive furnace condition fluctuations and load changes

Multi objective coupled dynamic optimization control

Dynamic electricity price matching strategy

solve problems

Low combustion efficiency and energy waste

Load fluctuations lead to unstable operation

Manual adjustment response lag

Lack of sustained means for energy efficiency optimization

Thermoelectric power

Industry practice and achievement verification

Demonstrate the application practices and implementation outcomes of the solution in the industry
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